DESL 1033: Diesel Steering and Suspension

Subject:
Credit hours: 3 Lecture hours: 2 Lab hours: 2
PCS code (Local ID):
Occupational/Technical
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Course Description

This course is designed to provide the necessary knowledge required to be able to: identify, service, troubleshoot, remove, disassemble, inspect, reassemble, and install steering assemblies and suspensions. Lubrication, manual and remote controls for tag/lift axles, frame repair, cab suspension, failure analysis and parts evaluation are included. The course is a mixture of textbook, videos, lecture, hands-on exercises and on-site instruction at a local diesel repair facility.

Topical Outline
  • Steering axis inclination
  • Identification and determination of steering concerns
  • Solid axle suspension
  • Toe-out on turns front and rear suspension systems
  • Alignment angle effects
  • Included angle
  • Spring types and service
  • Caster, camber, toe
  • Thrust angle
  • Alignment sequence
  • Component inspection/replacement
  • Steering gear systems
  • Equipment identification and use
  • Power steering pumps
  • Air-ride systems

At the end of this course, students will be able to:

  • Demonstrate proper shop safety practices while in the labs.
  • Identify tools used for steering and suspension repair.
  • Disable supplemental restraint systems in accordance with manufacturers’ procedures.
  • Diagnose steering and suspension components to determine need for replacement.
  • Remove and replace steering and suspension components.
  • Describe steering and alignment geometry.
  • Perform pre-alignment checks according to industry standards.
  • Diagnose rear suspension system and determine needed service or repair.
  • Inspect, service, and replace front leaf spring bushings, pins, and shackles.
  • Inspect and service air springs.
  • Inspect, diagnose, and repair air ride systems.
  • Inspect and service kingpins.